DMG MORI Drives Industrial Evolution with Integrated Future Manufacturing Solutions

DMG MORI is setting a new industrial benchmark at Hannover Messe 2026 by moving beyond standalone machinery toward end-to-end process integration. While traditional manufacturing often suffers from fragmented workflows, the "We Build the Future" showcase in Hall 27 demonstrates a strategic shift that distinguishes DMG MORI through the simultaneous application of automation, digital twin technology, and green transformation. This holistic approach allows manufacturers to bypass the limitations of conventional production by consolidating complex multi-step processes into single-machine solutions, effectively neutralizing the common trade-offs between high-speed output and extreme precision.



Wall box carrier MK24 QUATTRO: The MK24 QUATTRO carrier system from MeVolt, whose core components are manufactured on a DMG MORI machine in a single setup.

Shortening Value Chains Through Process Integration
The primary differentiator in modern industrial competition is the ability to reduce lead times without sacrificing component integrity. DMG MORI addresses this by merging milling, turning, grinding, and additive manufacturing within a single setup. This integration eliminates the cumulative errors associated with multiple setups and drastically reduces the physical footprint of the production floor. By replacing five separate machines with one multi-technology center, companies can reduce manufacturing steps by more than 60 percent, as evidenced in the production of turbine discs where thirteen steps are condensed into five. This level of consolidation provides a clear competitive edge in cost-per-part and overall operational agility.



Thrust Chamber for Hopper: High-tech for space exploration: The thrust chamber for Space Team Aachen’s “Hopper” rocket, manufactured using additive manufacturing on a LASERTEC 30 SLM from DMG MORI.

Engineering Performance in High-Stakes Industries
In sectors like aerospace and medical technology, the complexity of materials and geometry often exceeds the capabilities of standard equipment. DMG MORI overcomes these barriers through specialized applications such as 3D-printed thrust chambers with internal cooling channels and two-meter-long integral wing ribs machined from solid aluminum blocks. These solutions prove that additive manufacturing and high-speed gantry milling can be synchronized to handle extreme thermal and structural requirements. Similarly, in the medical sector, the transition to fully automated 5-axis machining allows for the production of microsurgical instruments with micrometer-level accuracy, ensuring that high-volume production does not compromise the delicate standards required for life-critical tools.




The Future of Sustainable Mobility and Electric Drives
The shift toward electromobility requires a fundamental rethinking of component architecture, particularly for stator housings and lightweight racing parts. DMG MORI differentiates its mobility solutions by utilizing advanced tooling concepts that combine roughing and finishing of central bores in one highly efficient process. By integrating these tasks with flexible workpiece handling and resource-efficient machine designs, the manufacturing process becomes both transparent and future-proof. This strategy not only meets the extreme demands of motorsports and electric vehicle production but also aligns industrial growth with the necessity of a green transformation, ensuring that high-performance manufacturing remains sustainable in a resource-constrained global market.

Edited by Evgeny Churilov, Induportals Media - Adapted by AI.

www.en.dmgmori.com