Stratasys Expands PolyJet to Functional Prototyping & End-use Parts with PolyJet ToughONE

Stratasys introduced PolyJet ToughONE™ White, an advanced material engineered for tough and durable functional prototyping and end-use parts on its high-end platforms—delivered with the signature ease of use, full-color realism, and multi-material versatility customers have come to expect.

With the launch of this new material, Stratasys’ PolyJet printing becomes the premiere 3D printing solution that combines exceptional design precision with functional strength. Engineers and designers no longer have to choose between visual accuracy and function as they can create prototypes and end-use parts without compromising aesthetics or durability.

PolyJet ToughONE material features enhanced impact resistance and flexibility that allow for drillable, millable, and self-tapping features. This new material is an ideal choice for producing functional prototypes across all market segments. It is well-suited for creating accurate manufacturing aids, jigs, and fixtures, with the option for color labeling. Additionally, it is perfect for custom housings, brackets, and covers in consumer electronics, impact-resistant components, and robotic end-effectors for industrial applications. PolyJet ToughONE material also finds applications in many other key sectors such as automotive, consumer goods, and eyewear.

“Manufacturers are constantly balancing speed, cost, and performance when developing new products, and every unnecessary prototype iteration adds delays and expense,” said Rich Garrity, Chief Business Unit Officer at Stratasys. “With ToughONE, we’re giving engineers a material that lets them move from concept to functional testing faster, with precision and performance built in.”

PolyJet ToughONE material also produces complex part geometries, including thin walls, snap fits, and living hinges, while maintaining high dimensional accuracy and surface quality. It integrates seamlessly with other PolyJet materials, allowing for hybrid models that combine different mechanical properties or different colors within a single part.

Stratasys will debut its PolyJet ToughONE material and printed parts at RAPID 2025 in Detroit on April 9, showcasing how it streamlines workflows and boosts manufacturing efficiency across multiple industries.

View full Press Release here.

www.stratasys.com.